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Home » Blog » Specialty lubricants » Setral » PFAS-free lubricants: things to know and facts

Efficient lubrication to reduce friction, wear and energy consumption is the primary goal of Md Poland as a supplier of Setral® lubricants. With many years of experience in the industry, it is no longer just a matter of finding the best technical solution for our customers, but of building a portfolio in a way that is sustainable, environmentally friendly and complies with regulatory requirements.

What is PFAS?

PFAS stands for all chemical substances with at least one fully fluorinated methyl (CF3) or methylene (CF2) carbon atom in the absence of H, Cl, Br, I. This includes over 10 000 substances. For lubricants, PTFE (polytetrafluoroethylene), a solid lubricant, and the base oil PFPE (perfluoropolyether) fall under the PFAS definition. While PTFE might be familiar to consumers from the non-sticking pan coating, PFPE is less well known, but is also present in cosmetics.
These two substances are used in lubricant formulations primarily because of their unique performance collective. This is almost always the case when classic lubricants fail because of harsh operating conditions or are indispensable for safety applications. Typical features of the requirements, which usually even apply in combination:

  • Extremely high temperatures
  • Minimal evaporation loss
  • Oxygen atmosphere
  • Chemical contact
  • Material compatibility with almost all materials
  • No flash point
  • Lifetime application e.g. in safety switches

PFAS restrictions: proposals and implications

There has been a restriction proposal for PFAS since 2023 because they are persistent, i.e. long-lasting and difficult to break down. Therefore, these compounds can be detected in our environment and in our human bodies over a long period of time. They may cause damage there. Long-term consequences of PFAS exposure are unclear. In the preliminary restriction dossier, the ECHA (European Chemicals Agency) proposes the restriction of the production, sale and use of all PFAS substances.
5 600 comments were received by the ECHA by the end of the consultation period on September 25th, 2023, on the proposed restriction dossier, published on February 7th, 2023. These include position papers from raw material suppliers, interest groups from numerous industries such as the automotive industry, as well as the VSI (German Association of the Lubricant Industry), in which Setral® actively participated, and also Setral® comment. These comments have the key messages in common in making it clear that there is no alternative, that the impact on our known lifestyle would be enormous, and that significant scientific and economic advances would be undone.
Given the high number of comments, the numerous applications, and the unprecedentedly large and inhomogeneous group of substances in a restriction dossier, processing is challenging for the ECHA, making it highly unlikely that the usual schedule will be adhered to.
The EU has not yet made a final decision on restrictions. It is currently expected to come into force between 2026 and 2027. Even after that, transition periods still apply.
According to the latest publication of the summit on chemistry, the German Federal Government does not support a blanket ban on PFAS. Quote translated from German: “The Federal Government is committed to ensure that the EU’s benchmark for REACH substance restrictions remains risk-based. In the Federal Government’s opinion, blanket, undifferentiated bans on entire classes of substances are not covered by the existing European legal framework and are not envisaged under the current proposal from the German and other specialist authorities.”

Global perspectives on PFAS restrictions

The U.S.A. is considering regulations. Currently, there is a recommendation by the EPA (U.S. Environmental Protection Agency) to limit water-soluble and short-chain PFAS substances that can enter mainstream drinking water. In addition, on September 28th, 2023, the EPA required retroactive reporting on the production and import of PFAS from 2011 to 2022 as part of the “Toxic Substances Control Act Reporting and Recordkeeping Requirements for Perfluoroalkyl and Polyfluoroalkyl Substances (“PFAS”) Final Rule”. The definition of PFAS is almost identical between EPA and ECHA and will not be considered further in this context.
According to current information, the states of Maine, Colorado and Connecticut are planning a stepwise restriction of products that contain intentionally added PFAS. These restrictions are mainly related to products in the B2C sector. For critical uses of PFAS, the ban will be lifted due to the lack of PFAS substitutes in all reflected states. The state Maine is also following this trend, removing general reporting by PFAS distributors and exempting product groups from the PFAS ban. California completely overturned its PFAS ban due to significant potential economic damage. A new bill has met with strong opposition from industry, so it is still uncertain whether a PFAS ban will be enacted in California.

PFAS-free options

Until recently, around 50 Setral® products contained PFAS as an ingredient. Since the end of 2023 there have been a few less. Various formulations are now PFAS-free – without changing their typical characteristics.

For many years, Setral® has been researching for suitable alternatives. The need for the use of PFAS in new developments is being evaluated even more closely. There is no alternative to the unique performance collective of PFPE and PTFE, especially when it comes to the suitability for high and low temperatures as well as durability. Exactly for this reason these special lubricants PFAS-free are always used when harsh conditions are unavoidable or safety-relevant components are lubricated. Many of these Setral® lubricants are ideally suited for the food industry with H1 formulations and production according to the hygiene standard ISO 21 469.
MD Poland offers Setral’s PFAS-free alternatives in its portfolio. Currently the amount is constantly increasing. In case of questions about a changeover, our experts will be happy to support you with “Competence in Lubricants”.